Tag Archives: natural finishes

Clay Finish Plasters

Natural clay plaster finish at Canada's Greenest Home

Red wall almost finished

Natural clay finish plasters add an unparalleled beauty to any home, and it was exciting to apply these plasters to Canada’s Greenest Home this weekend.

These skim coat plasters can be applied over any wall surface. In this project, we used them over clay base coat plasters and over drywall.

The plasters are mixed on site using widely available and affordable materials. Clay, sand, calcium carbonate, pigment, flour paste and water are mixed together and applied to the wall by trowel in a single, thin coat (~1/8 inch).

Our typical formula is 10 parts clay, 4 parts sifted sand, 1 part calcium carbonate, 1 part flour paste (a natural glue/hardener) and ~3.5 parts water. Natural pigments are added to this mix by weight, based on trial samples made in advance. As with baking, the dry ingredients are mixed together and then added into the water, flour paster and pigment that have been blended.

The clay in this case is Tile 6 Kaolin, from a pottery supply store. We’ve used other kaolins and ball clays with similar results. Calcium carbonate is finely ground limestone, from Omya in Perth, Ontario. Flour paste is cooked by boiling 4 parts water and adding a mixture of 2 parts cold water and 1 part flour and boiling until thick. Our natural pigments come from Kama Pigments.

Helping us with the mixing and application was our good friend Mike Henry, a plasterer with Camel’s Back Construction. His attention to detail helps bring out the best in the clay plaster.

There is nothing like the depth, richness of colour, sound attenuation and warmth of a natural clay finish plaster!

Open House for Canada’s Greenest Home

Join us on Saturday, March 9, 10am – 4pm!

Canada's Greenest Home nears completion

Canada’s Greenest Home nears completion

 

We have attempted to build the most sustainable home possible, and want to share the results with you! Since April, 2012, the students and faculty of The Endeavour Centre have been working on creating a home that showcases the best in sustainable new construction, and we’re excited to open the doors and show you what we’ve created. Come and see a wide range of sustainable materials and systems, including straw bale walls, clay plasters, Durisol foundation, triple glazed windows, composting toilets, rainwater harvesting and treatment, air source heat pump, ERV, comprehensive energy monitoring, solar hot water, non-toxic finishes and much, much more
Progress Gallery
We hope you’ll come and take a tour at 136 1/2 James Street, Peterborough, Ontario
You can follow the progress of the entire project on our blog

Tadelakt Plaster for Beginners

February 16, 2013

Workshop Instructor(s):
Mike Henry — Natural Plasterer

Workshop Descriptionendeavour_tadelakt_052_2

Tadelakt is a natural plaster method that originates in Morocco and is the only type of natural plaster that is inherently waterproof, making it ideal for bathrooms, kitchens, showers, tubs and sinks. It is a beautiful plaster with an unequalled shiny finish and variegated colouring that is pleasing to the eye and to the touch.

This one-day introduction to tadelakt plastering will help beginners understand the materials and the techniques for making and applying tadelakt plaster. The workshop will show you how to source the materials required to make your own tadelakt mix, and how to make the mix and tint it.

The secret to tadelakt plastering is in the application. Applying tadelakt is a multi-stage process that requires patience and understanding of the material. Working on a small scale, this workshop will introduce you to the tadelakt process and give you the chance to take a small tadelakt project from start to shining finish.

Entry Requirements

Open to all

Fee

$125

Maximum class size: 12

 

Artistic Clay Plaster Finishes Workshop

January 20, 2013 **Workshop Cancelled**

We will attempt to reschedule this workshop in March

Workshop Instructor(s): Anna Wolfson
Anna Wolfson Design

Workshop DescriptionIMG_7262-768x1024

Beautiful accent walls can be created using natural materials like clay, sand, pigment and mica, and Anna Wolfson is a master of teasing out the best possible results from the natural finishes palette.

In this workshop, Anna will show participants how to use a number of widely available, natural and healthy materials to create a wealth of different finishes. Whether you are remodelling a room or building a whole new house, you will be able to apply Anna’s techniques to your home with amazing results.

If you have ever wanted to bring the warmth, beauty and unmatched feel of natural materials into your home, this is the workshop for you!

Entry Requirements

Open to all

Fee

$125

Maximum class size: 12

Burlap-powder-21

skip trowel

Natural Whitewash is the First Finish at CGH

One of the most important features of Canada’s Greenest Home will be the use of nothing but non-toxic finishes for every surface in the home. Many of these will be home-made from natural ingredients. These non-toxic finishes will go a long way in ensuring that the home has a high level of indoor air quality, rather than the polluted air of most conventional new homes.

Natural finishes are an exciting part of this project because they are the most easily reproducible sustainable building element that a homeowner can apply to any new housing or renovation project. We hope the ideas and recipes we’ll post here will encourage more people to use natural finishes.

The whitewash we have used on the pine ceilings on the main floor of this home are a great example of a natural finish that is simple to make, non-toxic, durable and beautiful. Whitewashes have been used for centuries on wood and masonry surfaces, and bring a clean brightness to a room without affecting the moisture storage capability of the material or introducing any VOCs or petrochemicals to the building.

 

The whitewash recipe we used to achieve a semi-opaque whitewash on bare pine wood is:

1 part Casein powder
12 parts water
16 parts powdered hydrated lime

The water and casein were mixed 2-12 hours in advance and allowed to sit. The lime powder is then slowly added while stirring in a bucket with a drill mixer. The mixture will have some tendency to settle, and should be stirred frequently during application to ensure an even opacity. 1 gallon covers approximately 500-750 square feet per coat. We apply two coats to ensure an even coloration.

The amount of water can be varied to make a thinner or thicker paint, and pigment can be added to give tints. Without pigment, the colour is a bright white.

If powdered casein can’t be obtained easily, a similar recipe that will give good results can be made by mixing:

1 cup skim milk
90-120 grams of powdered hydrated lime

A good quality whitewash brush or thick paint brush with natural bristles will do the best job for applying this paint. On flat surfaces a roller could be used, but our V-groove ceiling required a brush to get into all the grooves.

This paint works so well because the casein molecule contains a powerful glue that is released when it reacts with the base nature of the lime, cracking open the casein molecule and allowing the glue to become a binder that securely bonds to the wood and the lime.

More natural finishes will follow!…

Tadelakt Workshop Wrap-Up

Our first workshop at Endeavour, Tadelakt and Advanced Lime Plastering, was a great success!

Tadelakt is a historical means of applying and treating lime plasters to make them waterproof. Originating in Morocco, the plasters are applied in successive thin layers, troweled smooth and then burnished with hard stones using an olive oil soap. The soap and the lime have a chemical reaction that creates the waterproofing. The soap and stone burnishing also creates a beautiful, glassy finish that is amazing to see and touch!

Over five days, instructor Ryan Chivers taught our group of intrepid plasterers a remarkable amount about lime and lime plastering. Here’s a quick look at what we covered in the workshop…

A Tadelakt Workshop Gallery
A Bit About Lime

The process of actually mixing the plaster is the same that we’ve experienced with clay and lime cement plasters. One of the best things Ryan taught us was that the need to “slake” lime into a putty is really not necessary with modern, Type S lime. Modern, north american limes are processed in such a way that they are fully hydrated at the manufacturer using heat and pressure. This greatly simplifies the process of working with lime plasters of all types as the weeks or months of slaking in water are eliminated. However, the plasters do want to be mixed at least a few hours before use as the lime does take some time to fully take up the water that’s been added. We mixed a day ahead of ourselves throughout the workshop.

 Applying Lime Plaster

Our first plastering was not tadelakt, but a finish lime plaster that was applied directly over painted drywall. The walls were prepared by painting on a mix of white glue and sand, which gave adhesion for the plaster. We then applied two very thin coats of lime. This system was very quick (a 12×15 room took about 1 hour for 2 people to apply, per coat). We’ll post finished pictures of the room once it’s all cured.

Practicing Tadelakt

Tadelakt is all about timing! You could read about doing tadelakt forever, but it’s all about timing, feel and doing the right thing at the right time. Luckily, Ryan was great at preparing us for what to expect at each stage. By practicing first on our tiles and cob balls, everybody began to understand the stages of tadelakt and how to know when it was time to move on.

Applying Tadelakt

We did one tadelakt wall in a “dry” area of the house. To be fully waterproof, the tadelakt must be done just right, so we had one wall that will not be exposed to direct water on which to practice. And it’s a good thing… it really does take a lot of practice (much more than one wall!) to get a feel for the technique.

Tadelakt Shower/Bathroom

Tadelakt is beautiful anywhere, but in bathrooms, showers and other wet areas it mixes beauty and functionality like no other natural material.

The timing for tadelakt gets more complex the more surface area there is to cover. In this bathroom, we had several different substrates under the tadelakt which all affected the timing, and we had many people applying, troweling, stoning and soaping. The result, however, is a wonderful, rich, shiny plaster!

In the end, the crew did an amazing job. We’ve all been promised a nice hot shower in the finished bathroom to appreciate our work!

We’ll post photos of the finished bathroom when it’s ready. The tadelakt takes 28 days to fully cure…

Our thanks to Ryan for teaching a terrific workshop and to all the participants for so much fun, hard work and learning together!

 

 

 

 

Making and Applying Your Own Clay Finish Plasters

November 26-27, 2011 

Instructors: Jen Feigin, Chris Magwood
Endeavour Centre
Peterborough, Ontario
 www.chrismagwood.ca 

Workshop Description

Clay finish plasters bring the beauty and benefits of natural building to any home, affordably and approachably.

These homemade plasters can be applied on any typical wall surface, including drywall (painted or new) and plasters or masonry of all kinds. The plasters are made from easily obtainable, affordable natural materials and can be mixed and applied at home in a vast range of colours and textures.

Clay plasters add a dimension to a room unobtainable with any other finish. In addition to their inherent beauty, they are completely non-toxic and can help regulate humidity in a room. They are durable and repairable and the best way to make your home a more natural, warmer and healthier place.

In this workshop, you will learn how to source the required materials, prepare wall surfaces for clay plastering, mix and tint plasters and apply to wall surfaces. During the workshop, you will create a series of sample boards in the colours of your choice to take home to help make plaster choices for your own home/project.

Entry Requirements

Open to beginners and experienced plasterers

Fee

$250

Maximum class size: 12

 

Tadelakt and Advanced Lime Plastering

September 15-19, 2011

Instructor: Ryan Chivers
Artesana Traditional Plaster
Boulder, Colorado
http://www.artesanoplaster.com/

Workshop Description

Lime plasters have been used for thousands of years to create beautiful, durable and unique hand-crafted finishes using common raw materials.

In this workshop, you will learn the basic rules of mixing and applying lime finish plasters, and engage in advanced application and treatment processes. These include tadelakt (a polished, waterproof lime plaster finish originating in Morrocco http://en.wikipedia.org/wiki/Tadelakt), venetian plaster (a polished lime plaster finish originating in Italy http://en.wikipedia.org/wiki/Venetian_plaster), fresco (the technique of applying colour tints into lime plaster, as used in the great cathedrals of Europe http://en.wikipedia.org/wiki/Fresco) and common integral colour lime plasters.

Making beautiful and durable lime finishing is a skill that will be useful to all plasterers and natural builders!

Entry Requirements

This workshop is intended for those with plastering experience and is not appropriate for inexperienced plasterers.

Fee

$600

(includes daily vegetarian lunch and snacks)

Maximum class size

12